Solid Lumber Construction

I've been considering the notion of solid lumber construction for a little while now. Note, that's solid LUMBER, not solid TIMBER; we're not talking about log homes here, although the construction methods would certainly share some characteristics (thermal mass, good solid feel to everything, local sourcing not only possible but fairly simple, etc).

I first got the idea from an artsy piece my wife showed me, a smoking shelter design from schindler-salmeron. It's really nice looking, but the thing that caught my attention was the simplicity of construction. Everything is essentially a box-joint with giant fingers.

So...I did some rough calculations, and I realized that this would actually be a fairly economical way of building structures. Not the cheapest, but cheaper than conventional, and helluva lot simpler in some ways.

A little more looking around showed that someone else has thought along these lines. There's no indication they followed through, but they seem to have come to the same general conclusions as I did, that this would be an affordable, durable, and sturdy-as-all-get-out building method.

Then, while pursuing my look-at-old-stuff-on-google-books addiction, I came across a 1954 Pop Sci 2-pager on 'solid wood houses' showing that, yet again, I'm years behind the times on ideas. They show a couple of different ways to use solid lumber, so some more good food for thought there.

Here's one pic from the article, showing how one guy used random lengths of lumber as 'bricks' during construction:

And, finally, I remembered I had seen furniture constructed this way, and had even bookmarked one example and forgotten about it until reminded by all of the above. There was apparently a fair amount of interest in the 1970's and 80's in butcher block-ish furniture, and at least one guy showed how to make decent looking furniture from construction-grade furniture.

That's all for this weekend...

UPDATE: the www.schindlersalmeron.com site has apparently ditched their smoking shelter design, or at least hidden the thing where I can't find it, so I changed the link to point to some other guy who, thankfully, had archived the images instead of just linking to them.

Project-less Posting

No project post this weekend, or at least not right now. Too wiped out; my blood sugar cratered yesterday evening, the worst ever.

For those who have never experienced it: low blood sugar tendencies does not just mean you get 'a bit cranky if you go too long without a sandwich'. If you're watchful enough not to let it get too far, that may be all that happens, but if you do something incredibly stupid, like go all day without eating anything while remaining active, it can hit you like a ton of bricks.

Weakness, 'the shakes', and, in a severe case like yesterday, the discovery that you are very near to passing out. Not fun. If you push it far enough, you can pass out.

But wait! The next part is even more fun!

See, when my blood sugar gets just a little low, I can fix everything up with a quick snack, a glucose tablet if I have them handy (not often), a soda, whatever. But when I screw up and let it get the point of shaking, then I have to deal with the backlash effect.

The backlash comes after I eat something, at which point I feel even worse for a while. So then I'm stuck between Shittiest Option 1 (feel crappier and crappier until I pass out) and Still Really Shitty Option 2 (eat something, feel even worse temporarily). No others available.

So yesterday, when I realized how far it had gone, I grabbed some food from a drive-through, and discovered that letting the sugar low get the worst ever did indeed cause the backlash to be the worst ever.

Not to put too fine a point on it, I nearly puked. With every bite. But, I literally had to eat. I had already had to pull over and stop because I felt like I was too weak to control the steering wheel, there was no way I could afford to let my blood sugar drop any more.

So, bite, almost puke, chew, chew, swallow, almost puke, wait for the cold sweats to subside, then bite, almost puke, chew, chew, swallow, almost puke, wait for the etc. I made it about 3/4 of the way through the sandwich and half through the fries, I think. Then I had to just lie down on the seat and rest for a bit.

Two hours later I woke up from an uncomfortable doze and continued on down the road. Fun evening.

The Woodworker's Slave...

...is a mighty provocative name for something that is really just a moderately nifty DIY work support, found in the 1940 January Popular Science (p189). Follow the link and scroll down a bit to see more details on how to make it. Here's a screen cap from that page:

It's a simple design, and I'm sure you've seen that kind of height adjustment before, as have I. Nothing major to comment on, I just haven't seen it on a work support before, so it caught my eye.

Plus there's the business of the name; not sure how that would go over today...

Ken Isaacs

Ken Isaacs was a designer/architect who focussed a lot on the idea of creating multi-use items that didn't require massive woodworking or craftsman skills to modify, or even build in the first place. His Matrix building 'system' (long before the Movie, no relation in any way) survives today in the form of Grid Beam building.

Think 'wooden erector set'. Well, no need to just think it, you can look at it (bottom of linked page) because it actually existed in kiddie size, right around the time Ken Isaacs was developing his first ideas along those lines. Scale the stuff in that picture up a bit and you have almost exactly what he came up with. I have never seen any suggestion that there was any connection, it's just a neat coincidence as far as I know.

I obsessed over tracking down information on him for a while, especially on the building system that became Grid Beam. Been meaning to get it together in one place, or at least links to all the bits and pieces (besides the one pdf of  his Living Structures book that always turns up in searches).

And now I'm finally doing it.

Books
Culture Breakers, Alternatives & Other Numbers - (1970) the lesser known of his books, this one covers more of his experiments with less nuts & bolts construction detail. Also less hippity-doo-dah early 70s jargon than the other one. Excellent idea book.

How To Build Your Own Living Structures - (1974) the one most referenced of his two books. Doesn't quite cover as much of his full idea span, but goes into much greater detail on how to actually build the stuff.

Despite how the name sounds, he's not (just) talking about housing in this book, he covers many different 'structures for living', i.e. highly multi-purpose, flexible arrangement furniture. Great DIY book, all of the stuff combines simple DIY skills with high utility.

Lots and lots of  flower child talk, including some things I suspect he just made up on the spot because it sounded 'hippie'.

How To Build With Grid Beam - by some later advocates of his system. They tweaked it over the years to be still more flexible and ironed out a few wrinkles, then put their accumulated knowledge together into this book. I would say this is a required book if you really want to use this stuff instead of just read about the early phases of  Ken Isaac's work. They have a web site, but it seems to be stagnant. I have never succeeded in contacting any of them, by email or 'phone.


Articles

Home In A Cube - Life, 1954 Oct 11, p91
Matrix At Cranbrook - Industrial Design, 1958 Mar
The Knowledge Box - Life, 1962 Sep 14, p109

Isaacs was a PS Design Consultant until one of the PS editors supposedly accused him of not being able to design anything but cubes, or something like that (can't find the reference now...). Up until then, he made a fairly regular contribution to the magazine. Not all of the PS work is in his books.

How To Build The Superchair - Popular Science, 1968 Mar, p160 (the article is missing from the online archive, but it is reproduced in the Living Structures book)

A Roomful of 2x2s - Popular Science, 1968 Apr, p170

How To Build The Microdorm - Popular Science, 1969 Mar, p138
The Living Cube 4x4 - Popular Science, 1969 Mar, p216

Way-Out Fun House for Your Vacation Lot - Popular Science, 1969 July, p131

An I Table and a Set of Cube Chairs - Popular Science, 1969 Oct, p162

Build Yourself The Delta Desk - Popular Science, 1969 Nov, p160

A Security Shelter for Your Snowmobile - Popular Science, 1969 Dec, p148

Channel Modules (shelving) - Popular Science, 1970 Apr, p84

Building the channel modules - Popular Science, 1970 Apr, p94

Guest Room in a Ten-Inch Space - Popular Science, 1970 Sep, p86 

Building the Ten-Inch Guest Room - Popular Science, 1970 Sep, p104

Your Very Own Meditator - Popular Science, 1970 Nov, p92

The Table That Tops Off a Wall- Popular Science, 1971 Jun, p80
Jungle Cylinder for Backyard Fun - Popular Science, 1972 May, p158
Build a Vacation Cluster - Popular Science, 1972 Jul, p88


Ken Isaacs: Matrix Designer - The Politics of the Artificial, 2002 Mar 15, p60

Nice Quads - Dwell, 2007 May, p141